Flying Wing Prototype

Flying Wing Prototype

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The vehicles produced utilizing Brandebury Tool Company’s proprietary manufacturing processes have an extremely light & robust airframe. Examples include an autopilot test vehicle built for use as a high performance hand launched UAV.

Lightweight to the Core

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Fuselages are constructed from high density EPP foam and wrapped in a lightweight but high strength polycarbonate skin. The monocoque structure of the skin design creates an airframe capable of withstanding high impacts.

Durable Outer Skin

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The wings are CNC wire cut from EPP foam and covered with a two part reinforced skin. The wing core is wrapped with a fiberglass skrim and covered with a PET Film that can be screen printed or painted on the inside surface.

Quick Assembly

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We can provide captive fasteners and our proprietary wing attachment methods (patent pending) along with mechanical or electrical servo connections for quick field assembly.

Integrated Electronics

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Built in components and raceways accommodate your flight controller, antenna arrays and other sensors. Compartments are a part of the airframe’s unique monocoque design
Integrated Electronics

Rapid Prototyping

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Our in house tooling process goes directly from the CAD design to machine coding and fabrication. This allows for very quick tooling of thermoplastic skin requirements and compartmentalized EPP cores.